- The reason why the wire drawing machine breaks the wire during the working process
Source:本站 | Release Date:
2022-06-24 09:02:14
| Views:165
Summary:
In this manufacturing process, the quality of the wire drawing machine is checked at various levels, but a good quality wire drawing machine does not mean that customers are not prone to problems in the whole process of application, perhaps due to poo…
In this manufacturing process, the quality of the wire drawing machine is checked at various levels, but a good quality wire drawing machine does not mean that customers are not prone to problems in the whole process of application, perhaps due to poor actual operation, or due to other reasons. Therefore, when the equipment leaves the factory, professional technicians will be sent to debug and train the wire mesh machinery and equipment. During the whole process of debugging and training, our professional and technical personnel will carry out In addition to the precise adjustment and sequential trial of mechanical equipment, we will carry out one-on-one training for the customer's operating staff.
After a long time of operation and understanding, many customers have reported that the steel wire drawing machine often breaks the wire during the working process. After the research of technicians, we basically found several reasons for the broken wire of the wire drawing machine. Now I want to share it with you all.
The main reasons for wire breakage in wire drawing machine:
1. The annealing current is suddenly high during the production process, which is easy to cause the metal wire to break suddenly during the annealing process, or the metal wire to break due to the current;
2. The material has quality problems. In the production process, if there is a quality problem in the metal rod, it will cause the unpredictable tension change of the metal wire during the wire drawing deformation, resulting in the wire breaking;
3. After a long time of work and wear, the sizing area of the wire drawing die of the wire drawing machine becomes larger, which causes the wire drawing die of the wire drawing machine to break.
Our technicians have come up with their own solutions. In view of the above-mentioned broken wire phenomenon of the wire drawing machine, the following two suggestions are given to customers:
1. During the production process, it is necessary to constantly observe whether the annealing current of the wire drawing machine is normal, especially at the beginning of the start-up, pay special attention to the change of the annealing current, and constantly adjust the annealing current according to the change of the wire speed. The size gradually increases with the increase of the line speed until it reaches the normal position, so as to ensure the normal operation of the entire wire drawing machine and continuous line;
2. Before production, we must test the quality of metal wires. We should discover the quality defects of the wires in time, and then better adjust the quality of the wires. For example, we can reduce the wire drawing speed of the wire drawing machine to a certain extent, avoid broken wires, or cut defective wires to ensure the smooth progress of the wire drawing machine during the working process;
3. If the wear of the parts is large, the parts of the wire drawing machine should be maintained frequently and replaced in time to ensure the normal operation of the wire drawing machine.
